Sumy Distillery ::.. Manufacturing Process ..::

We are using the latest technology available. Blending of our products is performed under the expert guidance of our technologist, which gives the blends of selected spirit, malt and imported scotch whiskies containing natural flavors.

Blending room consists of 7 blending tanks (capacity 71,000 Liters), 7-spirit storage (s.s) and 2 M.S, spirit storage tanks (capacity 1, 33,800 liters), Blending tanks are provided with agitators. The entire piping is in rigid stainless steel.

Quality of water (D.M) is checked. Its hardness, PH and odor and total alkalinity.
Quality of spirit is checked, completely. Laboratory analysis, potassium paramagnet test, clarity and organoleptic test.
E.N.A , malt spirit and scotch whisky is taken in blending tank with various proportions.
D.M Water is added into blending tank in three stages. Mixing is performed by stirrer; settling duration time is also given in the process of mixing.
Caramel is used for giving color in liquor, Lavibond color comparator checks color. Agitation and settling duration is given as per the kind and specification of the liquor.
Addition of flavoring material.
Various types of oils and extract are used for flavoring the whisky and other hard drinks. These flavors are used at different levels of blending as during reduction, sophistication and maturation, which give smoothness to whisky and a unique flavor to the liquor.
Maturation: It is performed in wooden cask or in steel tank; it depends on the quality of the liquor. After maturation final quality of liquor is checked in terms of taste, strength, and organoleptic test.

The design and performance of bottling unit is the highlight of quality products operation with capacity 2000 cases per day. (8 hours)

Two semi automatic machines has been supplied by Bhuvaneswari and co. Ltd India , and one fully automatic bottling unit capacity 150 BPM has been supplied by S.S Industries , India consisting Automatic Tunnel washing FEBTA-15, Monoblock filling and sealing machine 20/8 head, Row labeling machine, S.S Slat chain conveyer 8 ft , overlap conveyor, our feed jamming sensor , inspection system., filter press.

The bottling unit is designed for producing superior quality bottled products.

Quality management during bottling of liquor :

Liquor is filtered using press filter (with filter pads), which give superior performance of filtration; sample is examined before and after filtration to check the clarity of the liquor.
Washing machines, tanks are cleaned.
Washing water clarity, Ph and hardness are checked.
Excess liquor is removed.
Defective Bottles and excess bottles, P.P Caps, carton and labels removed.
Flour, wall, ceiling properly cleaned.
Machine cleaned as per standard operating procedure.
Conveyor Belt, working table cleaned.
Blending, spirit storage, lab finish godown cleaned.
Filter, filling overhead tank, filling tank, filter Nozzles cleaned

Bottling and packing performed in hygienic and sophisticated manner. A well laid out bottling hall with selected latest available technology, which increase the efficiency of production with tremendous excellence and perfection in our quality products. The distinct process of the blending room, apart from performance confirming to the best quality, is temperature and Ph control system which results the volatile substance get admix into the liquor give excellent and consistent quality of the liquor.